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Case studies

Proof, not promises.

See the measured outcomes robotics teams get from certifying policies on Certisto — fewer field failures, faster sign-off, and evidence everyone trusts.

6 featured studies 94% avg correlation 3-week avg pilot
Featured

How Atlas Robotics prevented two recalls before launch

A humanoid team used Certisto to surface long-tail manipulation failures in the twin — failures that would have shipped to the field.

Humanoid 4-week engagement 2 recalls prevented

Outcome snapshot

Readiness at sign-off94.2
Failure modes caught7
Field correlation96%
Manual trials replaced~3 weeks
62%
Median reduction in field failures
Faster validation cycles
$1.4M
Estimated recall cost avoided
3wk
Average time to first certificate

The robots behind these numbers

Atlas RoboticsVantiq AutomationMeridian AMRForge DynamicsHelix LabsNorthbeam
Deep dive · Atlas Robotics

From confident demos to certified deployment.

Atlas Robotics builds bipedal humanoids for warehouse work. Their manipulation policies looked flawless in internal demos — but leadership had no way to prove readiness before a fleet rollout that would put robots next to people.

The challenge

Demos only exercise the happy path. The team needed to know how policies behaved in the rare, dangerous conditions that never showed up in a scripted demo.

The approach

  • Twin Studio built a calibrated twin of the target warehouse
  • Data Foundry mined occlusion, low-light, and payload-shift scenarios
  • Cert Engine ran 50k parallel trials and scored readiness

The result

Seven failure modes surfaced in the twin — two severe enough to cause recalls in the field. Atlas fixed them pre-launch and shipped with a certified operating envelope and a 96% field-correlated certificate.

How we measure

Every result is validated against the field.

We don't publish sim numbers and call them outcomes. Each case study includes a correlation review comparing the certificate's prediction to what actually happened after deployment.

  • Predicted readiness vs. measured field performance
  • Failure modes confirmed or ruled out in the field
  • Independent, reproducible from Evidence Vault records

Correlation review

Predicted readiness94.2
Measured field success93.6%
Delta0.6
The pattern

What every successful engagement has in common.

Start with one high-stakes policy

Pick the deployment where being wrong is most expensive.

Calibrate the twin to reality

Match physics and sensors to real hardware before trusting a score.

Mine the long tail

Let the scenario miner find the failures manual testing misses.

Gate the release

Set a minimum readiness score and make it part of the launch review.

Across customers

Outcomes by robot type.

Robot typeFailures caught pre-fieldCycle-time changeField correlation
Humanoid7 avg / policy−78% vs. manual96%
Industrial arm4 avg / policy8× faster93%
Mobile robot5 avg / policy−62% incidents94%
Autonomous machine6 avg / policy3-week pilot91%
"The ROI was obvious after the first certificate. We caught a failure that would have cost more than a year of the platform."
RW Rin Watanabe
COO, Forge Dynamics

Write the next success story.

Bring us your hardest deployment. We'll certify a policy against a twin of your environment.